A good night's sleep is important for all people. The quality of the mattress depends on many things, rest and sleep. For example, if it has become too soft, does not retain or support the shape, you can make the product yourself. Foam rubber for making a mattress should be elastic, resilient.

Foam mattress
Making a foam mattress with your own hands is a great idea for those who want to provide themselves with an inexpensive and comfortable sleeping place.

Synthetic latex is usually used as foam rubber for a mattress. To make the product you will need:

  • PU foam for mattress;
  • fabric for sewing a mattress cover;
  • felt;
  • glue.
Materials and components
Materials and components for making a mattress

If the spring blocks in your bed are in good condition, then you can only replace its base with a new one.

Spring block
Spring block for a mattress made by hand

Procedure for performing work:

  • it is necessary to lay out the polyurethane foam, then cover the product with felt;
    We cut foam sheets
    You can cut foam sheets with a segment knife using a long strip.

    We lay out the layers: foam rubber, felt, springs
    Place a piece of foam rubber on the floor, put a piece of pressed felt on top, and place the springs on the felt.
  • on the side part you need to glue pieces of polyurethane foam to cover the springs; after the glue dries, you need to put felt in the upper part, then polyurethane foam;
    We glue the short side parts
    We glue the short side parts made of foam rubber with special glue for foam rubber, place a slat and a small weight on top
    Cover the top with felt
    After the short side parts have dried, cover the spring block with the last piece of pressed felt, and then with foam rubber.
    We glue the long side pieces
    We glue the long side pieces to the top and bottom of the foam rubber.

    Mattress construction
    After the glue has completely dried, the mattress structure looks like this
  • At the final stage, we insert the foam rubber into the sewn mattress cover.

    Cover made of fabric and batting
    We sew a mattress cover from special fabric and batting

If you need a bed without springs, you should first decide on its dimensions. Before doing the work, you need to prepare the foam rubber of the required size. Then you can sew a mattress pad according to its size. When cutting out all the parts, you need to take into account the seam allowances. Next, you need to insert the polyurethane foam into the sewn mattress pad.

Ready-made mattress
Ready-made mattress in a cover, made by hand

How to choose foam rubber for making a mattress

Polyurethane foam for mattress
The most common filler for a homemade mattress is polyurethane foam (PUF)

Foam rubber for a mattress should be reliable, elastic and comfortable. The filler should easily restore its shape after rest. The density of the material is also important, because durability and service life will depend on it. When selecting polyurethane foam for making a mattress, you need to pay attention to its density, it can be 25-40 kg / m3. Beds are made of foam rubber, which have the following designations: foam rubber - ST, while its density is 25 kg / m3. Usually, such foam rubber is used to make mattresses of various sizes, both for adults and children.

Standard polyurethane foam
Standard polyurethane foam for mattress

High-rigidity foam rubber is designated as EL, possible loads are up to 100 kg. The product brand is EL 2240, the most common option. At the same time, the durability of this product can be 5 liters, EL 2540 can last 7 liters, EL 2842 has a service life of up to 10 years. Brands HR, VE are a latex option, it is used mainly for the manufacture of sofas. Mattress filler is widely used for the manufacture of sofas.

High-rigidity foam rubber
Foam rubber for mattress with increased rigidity

The harm of a foam mattress

Is such a mattress harmful to human health? Foam rubber is made of synthetic components and has low orthopedic characteristics. Foam rubber mattresses are uncomfortable for sleeping and night rest. This filler releases chemicals in small quantities. They are dangerous and harmful to health.

Foam rubber filler does not like sunlight
The filler does not withstand direct sunlight, its structure is susceptible to moisture

Advantages of foam products

Polyurethane is a common material for making mattresses. Foam mattresses have many advantages:

  • holds its shape well;
  • waterproof;
  • has low thermal conductivity;
  • easy to transport;
  • the product does not require complex maintenance;
  • offered at an affordable price.
Foam mattresses - advantages of use
Foam mattresses are distinguished by their budget price, light weight and availability.

What kind of foam should be used for a mattress?

The quality properties of the material have changed recently, various additives are added to the composition, they affect the density, elasticity. Today, polyurethane foam is used to manufacture most products.

Foam rubber and polyurethane foam
Foam rubber and polyurethane foam are practically two varieties of the same material, which is a microcellular derivative of plastic.

Where to buy foam rubber for a mattress?

Online stores offer to buy polyurethane foam at an affordable price. In the catalog you will find various polyurethane foam.

Density. Types, purpose of foam rubber

Foam mattresses are classified according to their density and hardness. There are different types:

  • soft - are soft, this option is considered harmful to health;

    Soft foam mattresses
    Soft foam mattresses resemble a cozy feather bed
  • medium hardness – the filler restores shape and supports the body during sleep;

    Medium-hard mattresses
    Foam mattresses of medium hardness provide normal support for the spine and are suitable for constant sleep
  • hard - orthopedic, they are hard due to the presence of additional components (coconut coir, independent springs).

    Hard orthopedic mattresses
    Hard orthopedic foam mattresses come with additional components

Which mattress is better - cotton or foam?

Cotton and foam mattresses
Inexpensive mattress options – cotton and foam

Polyurethane foam is a synthetic material. This filler does not cause allergic reactions. The base, made of polyurethane foam, is light and elastic, durable in use. The cover can be removed, washed, it is usually made with a fastener or a zipper.

Foam products
Foam products are lightweight, porous, dry quickly and are well ventilated.

Wadded is heavy, made of natural materials - cotton. Wadded is a lush, soft material. Wadded is softer and more comfortable. PPU is light, soft and comfortable.

Wadded mattresses
Cotton mattresses are made from natural materials, but do not have a clearly expressed orthopedic effect.

The main advantage of wadded products is the use of cotton for their production. Due to this, the base of the mattress retains heat well. But over time, microbes and bacteria can start in it, since this material is natural. In the synthetic version, this will not happen. But synthetics are sensitive to moisture.

Foam mattress and human health

Polyurethane foam is harmful to the body. It is dangerous for the spine, as it is soft and does not support the body during sleep. The base of the mattress bends strongly, and the spine bends along with it. Over time, this can cause curvature of the spine. Orthopedists recommend sleeping and resting on a hard bed. Modern manufacturers produce orthopedic beds with coconut padding and independent springs.

Basic care points for foam rubber products

The mattress needs to be turned over
1-2 times a month the mattress should be turned over to the other side and the position of the legs and shoulders should be changed to prevent compaction

After a while, experts recommend turning the product over every 2 weeks. To keep it clean and fresh, it needs enough air. It is necessary to frequently ventilate the room in which the bed is located. Foam products need to be cleaned using cleaning agents. It is necessary to vacuum it once a month.

Vacuuming the mattress
To prevent dust from accumulating in the mattress, it should be removed with a vacuum cleaner.

You can also use soap solutions to clean the mattress, but you can't use a lot of moisture. It is important to remember that it should be dry and clean. Moisture can quickly ruin it.

Video: DIY Mattress DIY MATTRESS FOR THIS LOOK

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