Sometimes you want to buy a mirror of some intricate shape, but it is quite difficult to find non-standard items in stores. Of course, you can use the help of a specialist, but if you have visited this page, it means that you assume that you can do without it. The most important thing in this matter is to handle the product with extreme care and strictly follow all the rules and recommendations. If you are capable of this, cutting will not seem difficult to you. Why not try? It is always interesting to learn something new.
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Safety precautions when cutting glass
Before cutting a mirror with a glass cutter, read the safety requirements.
- Tidy up your workspace, remove all unnecessary items from the table. Place scrap boxes, work tools, and the product itself in their proper places.
- Make sure all fittings are in good working order.
- Place rubber tips or wrap the pliers in something.
- Glass boxes are always installed vertically.
- Be sure to use a special suit, gloves and protective glasses.
- Take your time and try not to make any sudden movements.
- Do not touch the glass cut line with fingers not protected by gloves.
- It is prohibited to cut the product on objects not intended for this purpose.
- When working at height, do not throw glass down. Always take trimmings and whole glass with you.
- Cutting may only be carried out in the direction opposite to the direction of the cutting part.
- The glass must be installed on strong supports with an inclination of up to 15°.
- As you work, place unnecessary scraps in a box and throw them in the trash as they accumulate.
- Remove glass from boxes carefully. If the glass is cracked, remove it in separate pieces.
- You cannot cut the product on your knees.
- Use electric glass cutters with care.
- If the product was brought in from the cold, be sure to warm it up.
- Sweep the floor and clean the workbenches with a special brush. Do not try to blow off glass dust.
- Before finishing work, shake the special suit thoroughly to remove any crushed glass particles.
Necessary tools
Be sure to check that you have all the materials before cutting the mirror. The most standard table will do, the main thing is that the dimensions of the tabletop correspond to the area of the mirror surface, ideally - exceed it.
If you plan to put the mirror in a frame, get one in advance.
The most important tool is, of course, a glass cutter. There are three types of tools that you can use to cut glass at home:
- roller - the cutting part is made of a particularly strong alloy;
- diamond – industrial diamond is used as the cutting part;
- oil – have the same characteristics as roller ones, but have an additional reservoir.
If you are wondering which glass cutter to buy, choose a diamond one. It is superior to a roller one both in quality and in service life.
Another necessary tool is a special thick ruler or a square for cutting glass. However, you can use a regular metal ruler, you just need to improve it a little. To do this, you will need several rubber or leather pieces. You need to put the ruler on them. This will prevent the metal from sliding on the glass and raise the ruler to a level high enough for the glass cutter to rest on.
You will also need pliers and a hammer, which is designed to facilitate the process of breaking the glass by tapping the mirror from the back. It is desirable that the hammer be small.
It is highly advisable to cover the tabletop with a blanket. The fabric should be natural and have the required density, because you will be manipulating the mirror on it. If you do not use a blanket, the fragile glass on the hard surface of the table may crack with any careless movement.
The last element is a water-soluble marker or wax pencil for marking.
How to prepare glass for the procedure?
To prevent the cutting line from "going" sideways in the future, first clean the surface of the product and wash it with soda. If stains and dirt are difficult to remove, use alcohol. Special liquids for glass will help to clean an old mirror. You do not need to wipe it with a cloth after cleaning, as it will definitely leave unnecessary lint.
If you have just purchased a mirror, it should be left for a couple of hours in the room where the entire cutting process will take place. During this time, the product will adapt to the temperature and humidity of the room. Then, if the mirror was previously in a box, wipe it with paper napkins.
Make sure that the place where the cutting will be done is perfectly flat, otherwise the product will not be able to lie tightly on the surface. Remember about the soft blanket that needs to be covered with the surface of the table. Place the product on the work area with the reflective side up.
The next step is to mark the cutting line. Remember the proverb "measure seven times, cut once"? It applies perfectly to our situation. After taking measurements, carefully draw the cutting line with a wax pencil. Then apply a metal ruler to it. Don't forget to put pieces of rubber or leather underneath it.
Let's start cutting
The glass cutter should be positioned at a right angle to the mirror surface strictly on the marked line. Pressing it slightly against the glass, it should be carefully moved in the direction leading to you. Do not rush. Move the glass cutter gently and precisely along the marked line. If you hear the sound of the glass being cut, then everything is going well. A creaking sound indicates that the glass cutter is broken or you are doing something wrong.
If you cut the glass correctly, you will see a thin line. If all goes well, place the mirror on the workbench so that the line protrudes slightly beyond the edge. Then press down lightly on the cut part, holding the other part with your other hand. The glass should fall off. If this does not happen, tap the entire line with a hammer from the bottom side, moving it towards you. Doesn't work? Repeat the cutting procedure again. Small fragments can be removed with pliers.
Attention! If you do not have special glasses, do not bend too low while working to avoid getting fragments in your eyes.
It's done!
The work is almost finished. Now all you have to do is insert the mirror into the frame you prepared in advance. If you don’t have one, cover the sharp edges with sandpaper to protect yourself from getting cut.
As you can see, the glass cutting procedure is not that complicated. The main thing is to do the work calmly and carefully, and then you will succeed!
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